Machine Fault Analysis – uncovering the root cause of machine failure
This one-day training course teaches you how to systematically analyse and resolve machine failures, recurring breakdowns and unexplained downtime in industrial machinery.
The training provides a structured and robust methodology for in-depth troubleshooting of both electrical and mechanical defects. While Machine Health Scan focuses on the early detection of risky conditions and system interactions through Electrical Signature Analysis (ESA), Machine Fault Analysis builds on this foundation once symptoms and consequential damage have already manifested.
Typical signals such as abnormal vibrations, current or torque fluctuations, process instability, unwanted stops or recurring failures serve as the starting point for a thorough analysis. You will learn to uncover complex failure mechanisms by integrating electrical and mechanical data, enabling a clear understanding of the relationship between observed fault behaviour and its underlying causes.
Using a systematic approach, you will identify the root cause, determine the appropriate corrective action, and ensure that the issue does not recur after repair. This training strengthens your diagnostic capabilities and elevates troubleshooting to a true system-level discipline.
Content
1. in-depth troubleshooting methodology
- learning a systematic approach to reason back from observable symptoms to the underlying root cause
- gaining insight into the correct categorisation of symptoms (vibrations, current variations, process instability, etc.)
- overview of which measurement data are critical for a reliable fault analysis
2. advanced electrical signature analysis (ESA)
- using ESA to identify specific fault components within the electrical spectrum
- linking current and voltage deviations to defects in the drive train
3. mechanical and electrical defects
- recognising concrete damage patterns, including:
- broken rotor bars
- stator-related abnormalities
- defects in the mechanical transmission, such as bearing faults or misalignment
- interpreting combined electrical and mechanical signals
- understanding the interactions between electrical deviations and mechanical consequences
4. action plans and recovery
- translating a complex diagnosis into a clear and executable action plan
- defining targeted technical solutions to eliminate the underlying root cause
- preventing recurrence through structural corrective actions and effective knowledge retention
Learning Objectives
After completing this training, you will be able to:
- Apply a structured methodology for in-depth machine fault analysis
- Integrate electrical and mechanical data to uncover root causes of failure
- Identify and interpret complex fault mechanisms in drive systems
- Define effective corrective actions and prevent recurrence of failures
Target audience
This training is intended for professionals involved in analysing, resolving and preventing recurring technical failures, including:
- Maintenance engineers
- Reliability engineers
- Technical diagnostics and troubleshooting specialists
- Asset managers and maintenance managers
- Condition monitoring specialists
- Electrical and instrumentation engineers
- Anyone aiming for structural problem-solving in complex machine failures
Approach
This training is designed as a practical learning experience that deepens participants’ insight into machine maintenance and diagnosis:
- This course is designed as a practice-oriented learning experience that gives participants deeper insight into machine maintenance and diagnosis. Participants are actively involved in the learning process, which helps anchor knowledge and improves understanding of machine behavior and the causes of faults.
- Visualization: The training makes extensive use of visual supports such as illustrations, examples, and demonstrations. This enhances understanding of complex technical concepts and creates a more direct link between theory and practice.
You might also be interested in the following training courses
BEMAS en Orbits organize four individual training courses that can be followed on their own, or together as a coherent, practice-oriented learning package focused on machine diagnosis and reliable maintenance. The learning path combines early detection, deep analysis, structural understanding, and targeted mitigation. By following the courses step by step, you build an integrated understanding of machine behavior — from cause to solution — leading to better maintenance decisions, higher reliability, and less unplanned downtime. For those seeking maximum practical impact, it is recommended to follow all four courses.
Further information about these courses can be found on the respective dedicated pages.
About the trainers
Bram Corne is an expert in electrical machine diagnostics with a background in academic research and strong focus on industrial applications. As co-founder of ORBITS Machinery Diagnostics, he uses his extensive expertise to diagnose and optimize industrial machines. He is ISO 18436-2 CAT IV Vibration Analyst and trainer, with extensive experience solving industrial diagnostic problems across multiple sectors.
Bram Vervisch has a broad background in mechanical vibrations and is co-founder of ORBITS Machinery Diagnostics. He remains partially active in the academic world. Bram is ISO 18436-2 CAT III Vibration Analyst and trainer. At ORBITS, he now focuses on advising and guiding companies toward solutions for optimal performance and reliability of their electric motor systems.
Graag min. 14 dagen voor de start inschrijven. PO kan later bezorgd worden.
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